洛阳松导感应加热科技有限公司
联系方式:15038554363
24小时技术热线:15038554363
电 话:0379—60125771
邮 箱:1390003299@qq.com
厂址:河南省洛阳市洛新工业园区
一、概述
全自动中频感应加热成套设备,具有振动排序、托辊进料、温度自动控制、三位温控分检功能
本套设备主要用于圆钢、钢管的整体透热。加热炉体采用快速更换方式,当更换产品规格时只须更换炉体即可。更换炉体只需几分钟的时间
二、按照单件重量最大计算,加热时间来计算功率
三、 设备范围与功能描述:
1.设备范围见下表
序号 |
内容 |
数量 |
备注 |
||
1 |
整流变压器 |
1台 |
选配用户自购 |
||
2 |
晶闸管串联逆变中频电源 |
1套 |
|
||
3 |
感应加热器 |
1套 |
包括水冷导轨 |
||
3.1 |
GTR80(适用料φ75) |
1套 |
|
||
4 |
感应加热炉台架 |
1套 |
|
||
5 |
上料平台及缓冲链传送装置 |
1套 |
|
||
6 |
上料机 |
1台 |
|
||
7 |
托辊送料机 |
1台 |
|
||
8 |
夹辊进料机 |
1台 |
|
||
9 |
退料装置 |
1套 |
退料钢筒,上料机 |
||
10 |
快速出料机 |
1台 |
|
||
11 |
三位分检机 |
1台 |
|
||
12 |
温控系统(红外线测温和控制仪) |
1套 |
PLC中央控制台 |
||
12.1 |
PLC中央控制台 |
1套 |
|
||
12.2 |
工控软件 (MCGS系统) |
1套 |
|
||
12.3 |
可编程控制器 |
1套 |
|
||
12.4 |
液晶屏 |
1套 |
|
||
12.5 |
双比色红外测温仪(西安瑞光) |
1台 |
|
||
12.6 |
光电报警开关 |
1套 |
|
||
12.7 |
控制柜 |
1台 |
|
||
12.8 |
操作台 |
1台 |
|
||
10 |
冷却水系统 |
1套 |
用户自购 |
A、综合参数 |
||
序号 |
项目 |
参数要求 |
1 |
电源功率 |
60KW-3000KW |
2 |
整流项数 |
6脉 |
3 |
逆变器 |
SCR逆变 |
4 |
额定频率 |
1KHZ-8KHZ |
5 |
进线电压 |
380V |
6 |
中频电压 |
1600V |
7 |
启动成功率 |
100% |
8 |
功率因数 |
大于0.92 |
9 |
出口加热温度 |
1150℃ |
10 |
加热电耗 |
≤340±5% kW.h/t |
|
|
|
B、热交换冷却水系统参数 |
||
序号 |
项目 |
参数 |
1 |
进水压力 |
0.2-0.4MPa |
2 |
进水温度 |
5-35℃ |
3 |
出水温度 |
<55℃ |
1. Overview
Fully automatic medium frequency induction heating complete equipment with vibration sequencing, idler feeding, automatic temperature control and three-level temperature control
This set of equipment is mainly used for the overall heat transfer of round steel and steel pipes . The heating furnace body adopts the quick replacement method, and only the furnace body needs to be replaced when the product specifications are replaced. It takes only a few minutes to replace the furnace
2, according to the maximum weight of a single piece, the heating time to calculate the power
3, Device range and function description:
1. Equipment range is shown in the table below
Serial number |
content |
Quantity |
Remarks |
|
1 |
Rectifier transformer |
1 set |
Optional user purchase |
|
2 |
Thyristor series inverter IF power supply |
1 set |
|
|
3 |
Induction heater |
1 set |
Includes water cooled rails |
|
3.1 |
GTR 80 (applicable material φ 75 ) |
1 set |
|
|
4 |
Induction heating furnace stand |
1 set |
|
|
5 |
Feeding platform and buffer chain conveyor |
1 set |
|
|
6 |
Feeder |
1 set |
|
|
7 |
Roller feeder |
1 set |
|
|
8 |
Pinch roller feeder |
1 set |
|
|
9 |
Material return device |
1 set |
Return steel cylinder, loading machine |
|
10 |
Quick discharge machine |
1 set |
|
|
11 |
Three sorting machines |
1 set |
|
|
12 |
Temperature control system (infrared temperature measurement and control instrument) |
1 set |
PLC center console |
|
12 .1 |
PLC center console |
1 set |
|
|
12 .2 |
Industrial control software (MCGS system) |
1 set |
|
|
12 .3 |
Programmable Controllers |
1 set |
|
|
12 .4 |
LCD screen |
1 set |
|
|
12 .5 |
Double colorimetric infrared thermometer (Xi'an Ruiguang) |
1 set |
|
|
12 .6 |
Photoelectric alarm switch |
1 set |
|
|
12 .7 |
Control cabinet |
1 set |
|
|
12 .8 |
Console |
1 set |
|
|
10 |
Cooling water system |
1 set |
User-purchased |
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