induction hardening machine

Introduce:Induction hardening machine is suitable for induction quenching of shafts,gears,guides,discs,pins,etc.,providing induction quenching machine selection method,induction hardening machine structure selection, induction hardening machine power selection method,the selection method of induction hardening machine parameters
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Applicable quenching parts are slender shaft, half shaft, camshaft, stepped shaft type, gear, sprocket, row wheel, etc., such as slender workpiece, inner ring gear, internal spline, mold inner hole, etc. 0-5000mm can be customized, the rotary diameter of 100mm-2000mm can be customized. Intelligent operating system fool operation, just click the start button.

飞轮齿圈中频淬火机.jpg

1. The quenching depth can reach 1.5-6mm .

2 , special quenching machine system, fast and efficient, easy to operate and convenient.

3 , thimble fine plate type carriage, effectively improve the stability of the thimble and rotating clamp.

4 , can be customized according to customer needs special quenching machine.

Induction hardening machine structure selection :  
1 induction hardening machine Kogyo digital control system PLC, advanced performance, easy debugging, meet the greatest degree quenching needs complex parts. 
2 , the device balances the weight through the sprocket and chain. 
3 , the guide rail adopts linear bearing, high precision, small friction and long service life. 
4 , high degree of automation, high production efficiency. 
5, a typical induction hardening machine for the workpieces: the various shaft, the stepped shaft, gear shaft, cam shaft, axle, cylindrical disk-type parts, end surfaces. 
6 , the use of profile structure fuselage, low cost, light weight, economical and practical. 
7. Easy to use and maintain, low failure rate and no leakage, solve the problem of old-fashioned machine tools. 
5 , can achieve the quenching method: continuous scanning quenching, simultaneous quenching, segmental continuous scanning quenching (segmentation degree setting, no need to switch, the same below), segmentation and simultaneous quenching. 
9 , low operating costs. The workpiece running drive motor only needs 250W , and the whole machine consumes less than one-fifth of the mechanical equipment. 
10 , induction hardening machine electrical control system reserved quenching heating and cooling water control interface. The quenching process and the cooling process can be controlled according to the process requirements.  
Induction hardening machine technical parameters selection :  

Maximum quenching length(mm)  

4000  

Maximum turning diameter (mm)  

≤ φ 500

Workpiece moving speed(mm/s)  

2-60

Rotation speed (r/min)  

25-125

Tip movement speed(mm/min)  

480

Workpiece weight (kg)  

≤ 1500  

Input voltage ( V )  

Three phase 380

Total motor power (kw)  

3

Induction hardening machine features

The automatic CNC equipment quenching machine is aliased to the CNC quenching machine. On the basis of the original, plus the related technology of CNC, it has the following characteristics:

1. Fully automatic CNC equipment quenching machine adopts PC industrial digital control system with advanced performance, convenient debugging and use, and can meet the quenching needs of complex workpieces.

2 , automatic CNC equipment quenching machine can achieve quenching mode: continuous scanning quenching, simultaneous quenching, segmental continuous scanning quenching, segmentation and quenching.

3. Typical workpiece axes for machine tools: various shafts, stepped shafts, gear shafts, camshafts, half shafts, outer diameters and end faces of disc-shaped parts.

4 , machine tool electrical control system reserved quenching heating and cooling water control interface. The quenching process and the cooling process can be controlled according to the process requirements.

5 , low operating costs. The workpiece running drive motor only needs 250W , and the whole machine consumes less than one-fifth of the mechanical equipment.

6 , the use of profile structure fuselage, low cost, light weight, economical and practical.

7. Easy to use and maintain, low failure rate and no leakage, solve the problem of old-fashioned machine tools.

8. The guide rail adopts linear bearing with high precision, small friction and long service life.


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