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(φ48-φ159mm) 3PE steel pipe anti-corrosion production line
Ф350—Ф1500 steel pipe 3-layer PE anti-corrosion produ
Ф219—Ф1220 steel pipe 3-layer PE anti-corrosion produ
Ф114—Ф820 steel pipe 3-layer PE anti-corrosion production
Ф108—Ф630 steel pipe 3-layer PE anti-corrosion product
3 PE pipeline anti-corrosion production line
Ф79—Ф630 steel pipe 3-layer PE anti-corrosion production
Ф219—Ф1219 Steel Pipe 3-layer PE Anticorrosion Production
steel pipe 3-layer PE anti-corrosion production line offer1, 3PE steel pipe anti-corrosion production line
1) SJ90/30 single screw extruder 1 set
2) SJ-90/30 electrical control system 1 set
3) SJ-50/30 single screw extruder 1 set
4) SJ50/30 electrical control system 1 set
5) Upper and lower tube hydraulic system 3 sets
6) Hosting platform 3 units
7) Drive line 1 set
8) Shot blasting machine 1 set
9) Intermediate frequency heater 1 set
10) Epoxy powder dusting 1 set
11) Adsorber 2 sets
12) Cooling system 1 set
13) Automatic feeding machine 2 sets
14) Automatic dryer 2 sets
15) Wrapped head die 4 sets
16) Air compressor 1
17) Gas storage tank 1 set
18) Drive line control system 3 sets
19) Pipe changer 2 sets
20) Beveling machine 2 sets
2, 3PE steel pipe anti-corrosion production line general description
2.1 Using raw materials, user-defined
2.2 Pipe diameter specification Ф48——Ф159mm
2.3 Production line speed 0.3-5 m/min
2.4 Maximum extrusion capacity 300 kg / h
2.9 Power supply 380V±10%, 50Hz; Control: 220V±10%
3, 3PE steel pipe anti-corrosion production line detailed configuration:
3.1 Single Screw Extruder Model: SJ-90X30 Screw Diameter Ф90 MM Aspect Ratio 30:1Qingdao Kefengyuan
Screw speed 5-90RPM motor power 75KW motor AC motor heating power 20KW
Maximum output 300 KG/H barrel heating zone 5 zone barrel cooling zone 5 zone heater material ceramic
Packing tube material Stainless steel Extruder includes: AC motor, frequency converter
Motor speed adjustment system, screw and barrel material: 38CRMOALA, screw nitride layer depth: 0.3-0.6 MM,
The depth of the nitride layer of the barrel is 0.4-0.7MM, and the hardness is HV≥700;
3.2 Electrical control system:
A new generation of control systems,:
Host and head synchronization control
Temperature control modularity
Electronic digital display temperature control instrument
Vertical control cabinet
Zhengtai low-voltage electrical appliances
3.3 Single Screw Extruder Model: SJ-50X30
Screw diameter Ф50 MM
- Length to diameter ratio 30:1
- Screw speed 5-50 RPM
-Motor power 18.5 KW
- heating power 12KW
-Maximum extrusion capacity 60KG/H
- barrel heating zone 4 zone
- barrel cooling zone 4 zone
-heater material ceramic
-Packing tube material Stainless steel
-The extruder includes: AC motor, – motor revolution adjustment system, screw and barrel material: 38CRMOALA, screw nitride layer depth: 0.3-0.6 MM,
The depth of the nitride layer of the barrel is 0.4-0.7MM, and the hardness is HV≥700.
3.4 Electrical control system:
-New generation control system
- Master, head body synchronization control
- Temperature control modularity
-Electronic digital temperature control instrument
-Vertical control cabinet
-Zhengtai Low Voltage Appliance
3.5 Upper and lower tube hydraulic system Model: SVC-159
-Hydraulic station material
-Hydraulic station valve
-Motor power 3KW
3.6 Managed Platform Model: SCH-273
-Materials Channel welding
- Size 5*8(M)
-Number of hydraulic cylinders 8
3.7 Drive Line Model: SBC-273
- Total length (approx.) 90M
-Materials Channel welding
- Steel pipe drive (before and after shot blasting machine) Rubber wheel
- Finished tube drive wheel Rubber wheel
-The number of transmission wheels depends on the user's site
-Connection method Universal joint, chain
-Number of motors 8 sets
-Motor power 2.2KW
-Drive line control system
- piano control panel
-Control the number of motors 8
- Total motor power 17.6KW
3.8 shot blasting machine Model: PSH-273
-Materials Steel plate welding
-General Electrical Appliances
-Motor power 7.5KW (two units)
- opening 400MM
- Dust removal Cyclone + filter cartridge, secondary dust removal
- Vacuum motor power 3KW
-Control System
-Electrical components
- cabinet control panel
-Automatic control
- Total installed capacity 18KW
3.9 Intermediate Frequency Heater Model: SWL-150
-General Electrical Appliances
- heating power 150KW
- Heating steel pipe range Ø48- Ø159MM
4.0 3PE steel pipe anti-corrosion production line epoxy powder dusting selection method
-The number of spray guns 4
-General Electrical Appliances
- Use air pressure 0.1– 0.6 MPA
-Powder recovery unit
4.1 Drying device Model: SHD-50 SHD-100
- Effective volume 50KG 100KG
- heating power 3 KW, 5 KW
-Motor power 0.25 KW, 0.75 KW
- heating form, sealed heating tube
-Control: 220V±10%
4.2 Automatic Feeder Model SAL-700G
- feeding method, automatic vacuum suction method,
- Hopper size 0.66 × 0.42 × 0.37M
- Feeding capacity 400 KG/H
-Motor power 1.5 KW
-Other functions Automatic control of hot air heating
4.3 Mold:
-The mold adopts a cladding structure and is polished to ensure uniform melt temperature and completely eliminate weld marks, and the main control system.
Display connection, normal use around 4MPA
- Mold type: Covered die, the degree of deviation can be adjusted freely.
-Mold material: 40CR steel forging, quenching and tempering
- Heating control area: Zone 3
- Heating method: Chip heater
- Total power: Maximum: 12KW
4.4 Adsorber
- Quantity 2 sets
- Fan power 3KW
-Fan brand Roots blower
4.5 Cooling device
-Cooling drive 10M (approx.)
-Cooling method, water cooling, spray
-Cooling form Closed
-Water pump power 5.5 KW
-Water volume control valve
4.6 Air Compressor Model: PL30A
- Displacement 3.8 m3 / MIN
- Exhaust volume 1.25MPA
-Motor power 7.5KW
-Voltage, frequency 380V/3 items/50HZ
-Cooling method, air cooling
-General Electric Zhengtai
-Electronic control mode
- Gas storage method
-Material: Stainless steel
- Gas storage energy 0.1-0.8MPA
4.7 pipe runner
-Motor power 3KW
-Number of clicks 1 set
4.8 beveling machine
-Motor power 3KW
-Number of motors 1 set
- Wire brush diameter ¢280MM
- number of cylinders 1
Total installed power: 366.6KW
Actual power consumption: 220KW
The total production line price is 1.69 million yuan (excluding transportation fee)
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