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The steel plate heat treatment production line is suitable for heat treatment of strengthened steel plates such as high-strength steel plates, armored bullet-proof plates (military 616 , 6211, etc.) and wear-resistant plates (NM400, etc. ) .
Plate heat treatment lines may process the thinnest 2mm, up to 12.5 m steel sheet after quenching flatness ≤ 3mm / m2, after quenching without leveling; hardness value (DHB) on the same plate deviation does not exceed 0.3mm.
Medium and heavy plate quenching equipment process and characteristics:
Through the straightening of the steel plate - induction heating - induction quenching - induction tempering - rolling cooling and quenching process completed on the continuous production line.
Steel plate heat treatment production line configuration selection :
1. Induction heating furnace for quenching and tempering.
2 , input and output rack
3 , automatic unloading system
4 , medium frequency induction heating power supply
5 , closed cooling water circulation system.
Steel plate heat treatment production line configuration selection
Serial number | content | Quantity | Remarks | ||
1 | S11-630kvA power transformer | 1 set | |||
2 | Thyristor intermediate frequency power supply KGPS- 50 0/1 | 1 set | |||
3 | Quenching transformer | 1 set | |||
3 | Quenching induction heater | Includes water cooled rails | |||
3 .1 | GTR 18 | 1 set | |||
3.2 | GTR 25 | 1 set | |||
3.3 | GTR 29 | 1 set | |||
3.4 | GTR 36 | 1 set | |||
4 | Tempering induction heater | Includes water cooled rails | |||
4 .1 | GTR 18 | 1 set | |||
4.2 | GTR 25 | 1 set | |||
4.3 | GTR 29 | 1 set | |||
4.4 | GTR 36 | 1 set | |||
5 | Quenching induction heater bed | 1 set | |||
6 | Tempering induction heater bed | 1 set | |||
14 | Feeding bed | 1 set | |||
8 | Cutting end bed | ||||
9 | Feeding mechanism | ||||
10 | Cutting mechanism | ||||
11 | Drive roller mechanism | ||||
12 | Press roller feeding device | 1 set | |||
13 | Quenching water spray device | ||||
14 | Electrical control core | 1 set | |||
14 . 1 | Configuration Software (MCGS system) | 1 set | |||
14 . 2 | Programmable controller (SIEMENS SIMATIC S 14 - 3 00) | 1 set | |||
14 . 3 | LCD screen | 1 set | |||
14 . 4 | Double colorimetric infrared thermometer ( Retro, USA) | 1 set | |||
14 . 5 | Photoelectric switch | 4 sets | |||
14 . 6 | Control cabinet (including variable frequency drive equipment) | 1 set | |||
14 . 7 | Console | 1 set | |||
15 | Cooling water system ( ZXZ -60T ) section | 1 set | |||
Water pipe ppr | Water cooling tower within 10meters from the power cabinet | ||||
16 | IF power incoming copper busbar | 1 set | |||
17 | Installation and commissioning of electrical and waterways | 1 set | |||
18 | Freight | 1 set | |||
Advantages of steel plate heat treatment production line:
1. The workpiece can be heated evenly ; the temperature can be precisely controlled.
2 , steel plate heat treatment production line heating speed, no oxidation and decarbonization, high heating efficiency.
3 , sheet electric heating equipment has low energy consumption and high thermal efficiency.
4 , steel plate heat treatment production line production operation is simple, flexible operation, high degree of automation.
5. The plate after treatment by the steel plate heat treatment production line has no deformation, no crack and high hardness.
Advantages of heating uniformity of steel plate heat treatment production line
The plate heat treatment production line adopts the fixed quenching method. Through reasonable waterway and structural design, the uniformity of the spray quenching can be ensured, and the high flatness can be obtained by the pressure of the indenter to avoid the quenching heat treatment production line of the soft point steel plate. Uniform heating, hardenability steel heat treatment production line through computer simulation technology, simulate the shape change of steel plate quenching heat treatment process, reasonable design of waterway and nozzle layout to ensure uniformity of spray quenching. The steel plate quenching heat treatment production line is calculated according to the production capacity. The steel plate heating in the furnace can be oscillated in the furnace, thereby reducing the length of the heating furnace, reducing the input and energy consumption, and achieving the best economicalization of the steel plate.
Advantages of steel plate heat treatment production line :
1 , PLC control, full line intelligent, automated
2 , the automatic control system has material tracking, temperature control, protective atmosphere metering control, heat balance data analysis, fault alarm, steel plate quenching heat treatment production report and other functions.
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