16kw super audio induction heating equipment

Introduce：16kw super audio induction heating equipment selection parameters, 16kw super audio induction heating equipment use precautions, 16kw super audio induction heating equipment cooling water configuration method, 16kw super audio induction heating equipment selection power line specifications

Consultation

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Introduction

Consultation

First. Overview : WH-VI-16 application: 1. Carbide saw blade and diamond saw blade welding. 2 , turning tools, woodworking tools welding. 3. Welding of the bit and the pick. 4 , valve quenching, hot rolling straight shank twist drill. 5 , quenching of hand tools such as pliers, wrenches, screwdrivers, etc.

20KW超高频感应机.jpg

Second, 16kw super audio induction heating equipment works:
The 16kw super-audio induction heating device adopts the principle of electromagnetic induction heating. The alternating magnetic field generated by the inductor generates the induced current of the same frequency, and the distribution of the induced current in the workpiece is uneven, so that the surface of the workpiece is weak and the internal part is weak. 0 to achieve the purpose of heating.
Third, 16kw super audio induction heating equipment parameters:

type number	SD P-16	input power	16kw
Electricity source	Single phase 220V	Electricity Pressure	180-250V
Cooling water pressure	0.1Mpa	Input Current	42A
Water temperature protection	55 °C	effectiveness	90%
Oscillating frequency	10-80KHz	Cooling water pressure	0.1Mpa
Dimensions	500 × 240 × 450 mm ³	weight	20kg ± 5%

Forth, 16kw super audio induction heating equipment performance characteristics:
1. No external heating is required for the workpiece, and local heating can be selectively performed, so that the electric energy consumption is small and the workpiece deformation is small.
2 , can replace other heating methods (such as gas, coking coal, oil furnace, electric furnace, high-frequency tube, etc.), energy saving and environmental protection.
3. The workpiece after heat treatment by 16kw super-audio induction heating equipment has thicker toughness under the hard surface layer, has better compressive internal stress, and makes the workpiece more resistant to fatigue and breaking.
4 , with heating - insulation - cooling three-stage time function setting, is conducive to improve heating quality and heating cycle, simplifying manual operation.
5 , the heating speed is fast, the workpiece can reach the required temperature in a very short time, even within 1 second, so that the surface oxidation and decarburization of the workpiece are light, and most workpieces do not need gas protection.
6 , a multi-purpose machine. The heat treatment processes such as quenching, annealing, tempering, normalizing, quenching and tempering can be completed, and welding, smelting, hot assembly, thermal disassembly and diathermy forming can be completed.
7. The induction coil can be freely disassembled and assembled, and it is easy to replace. The ultra-fast heating speed greatly reduces the oxidative deformation of the workpiece.
8 , high energy utilization, environmental protection and energy saving, safe and reliable, workers working conditions, the state advocates.
9 , 100% full load design, can work 24 hours a day.
Wide application of 16kw super audio induction heating equipment:
1. Welding of diamond tools and carbide tools;
2 , metal materials quenching, annealing, quenching and tempering and other heat treatment ;
3 , metal hot forging, thermoforming;
4 , heating and stretching of single crystal silicon
5 , powder metallurgy sintering and metal melting;
6. Curing of the organic coating;
7. High-frequency welding of various metal steel-steel, steel-copper, copper-copper equivalent metals or dissimilar metals;
8. Other plants that need to heat the metal;

Fifth. What is the difference between super-audio induction heating equipment and medium-frequency induction heating equipment?

Super-audio induction heating equipment: It has a hardened depth of 0.5 to 2 mm (mm). It is mainly used for small and medium-sized parts that require thin hardened layers, such as small modulus gears and small and medium-sized shafts.

Medium frequency induction heating equipment :

The effective hardening depth is 2 to 10 mm (mm), which is mainly used for parts requiring deep hardened layers, such as medium modulus gears, large modulus gears, and larger diameter shafts.

Is the difference in thickness

Sixth, super audio induction heating equipment use precautions

1 To prevent electric shock, please ensure that the chassis electrical specifications are reliably grounded.

2 Disassembly and installation of the sensor must be carried out after the heating is stopped.

3 Strictly implement the principle of energizing the water first, and the water shortage is strictly prohibited during the work process. The water quality and pressure of the cooling water inside the equipment and the sensor must meet the requirements of Table 2. In order to avoid blocking the cooling pipe, if the water supply is supplied by a water pump, please install the filter at the water inlet of the pump. The cooling water temperature should not exceed 45 °C, and the water flow rate is 10T/h (reduced softening water is recommended)

4 Equipment should avoid sun exposure, rain, moisture, dust, etc. When maintenance or maintenance equipment is required, it must be done after one hour of power failure.

5 In- flight cleaning method is blown off with compressed air or fan every week. The board is cleaned with a brush and then blown clean.

6 Ordinary users should use a special descaling agent (available by our company) to clean the machine water circuit every 4 months. When the machine frequently alarms the water temperature, or observes that the water flow of the nozzle is significantly reduced, it should be cleaned immediately.

7 The sensor should be kept clean to prevent short circuit between turns.

8 This device cannot use a single-turn sensor. Failure to do so may result in equipment damage due to excessive resistance. In special cases, please consult the factory.

9 When replacing the sensor, the sensor connection plate and the transformer contact surface should be sanded and cleaned to maintain good conductivity.

Seventh, super audio induction heating equipment cooling water configuration method

The inside of the high-frequency heating equipment and the sensor must be cooled by water and the water is cleaned to avoid blocking the cooling duct. If the water supply is pumped with water, please install a filter at the water inlet of the pump. The temperature of the cooling water should not be higher than 45C. Otherwise, the equipment will alarm or even be overheated. Specific requirements must be prepared according to the table.

model	Submersible pump		Configuring a soft water pipe Pipe diameter (inside) mm	Pool volume (not less than) m3
model	Pump powerKW	Head /pressure (m / MPa)	Configuring a soft water pipe Pipe diameter (inside) mm	Pool volume (not less than) m3
SD P-16	0.55	20-30/0.2-0.3	10	3
SD P-26	0.55	20-30/0.2-0.3	10 , 25	4
SD P-50	0.75	20-30/0.2-0.3	25	6
SD P-80	1.1 (three phase)	20-30/0.2-0.3	25 , 32	10
SD P-120	1.1 (three phase)	20-30/0.2-0.3	25 , 32	15
SD P-160	1.1 (three phase)	20-30/0.2-0.3	25 , 32	15
Inlet temperature	Water quality	hardness	Conductivity	Inlet pressure
5-35 °C	PH value 7-8.5	Not more than60mg/L	Less than500uA/cm3	1 × 105-3 ×105Pa

Eight, super audio induction heating equipment selects the specifications of the power cord.

Equipment model	CYP-16	CYP-26	CYP-50	CYP-80	CYP-120	CYP-160
Power line phase line specificationmm2	10	10	16	25	50	50
Power line zero line specificationmm2	6	6	10	10	10	10
air switch	60A	60A	100A	160A	200A	300A