First, the amount of melt from 3KG to 500KG
Second, the choice of Brass melting Furnace lining
Graphite crucible One Generally used for melting: silver, aluminum, silver, yellow silver and other silver ;
Magnesia One Generally used for melting: iron, stainless steel, and silver with a higher melting point .
Third, Brass melting Furnace equipment parameters
1 , There are three types of Brass melting Furnaces : dumping Brass melting Furnaces , ejector Brass melting Furnaces and stationary Brass melting Furnaces ;
2 , Dumping Brass melting Furnace : can be divided into mechanical dumping furnace, electric dumping furnace and hydraulic dumping furnace;
3 , According to different application requirements, it can be equipped with infrared thermometer, temperature controller and other devices;
4 , Can be customized according to your needs; equipment personalized customization - 10 years of experience in the industry, and has been committed to induction heating automation, we understand the induction heating process, can provide efficient and effective solutions for your special process needs The program fully meets your needs.
Fourth, the advantages of Brass melting Furnace equipment
1 , Ultra-small size, movable, covering only 0.6 square meters.
2 , It is convenient to replace the furnace body with different weight, different materials and different furnace methods to meet various melting requirements;
3 , It is very convenient to install, debug and operate.
4 , Can work 24 hours a day, smelting evenly and faster;
5 , Environmental protection, in line with environmental protection requirements, eliminating the trouble of environmental inspection;
6 , Power saving, compared with the thyristor intermediate frequency, not only small size, easy maintenance, but also can save 15-20% .
7 , It has the function of electromagnetic stirring, which is beneficial to smelting the temperature of the silver and the uniformity of the structure, which is beneficial to scumming and reducing impurities;
8 , The equipment is small in size, light in weight, and has a large range of smelting from several kilograms to several hundred kilograms. It can be used in a wide range of applications, and is suitable for use in factories and small-scale smelting in schools and research institutes;
Five, Brass melting Furnace specifications and melting capacity
Specifications /Model | Fused steel /iron | Melting aluminum /aluminumsilver | Molten copper / silver silver /silver precious metal |
SDRJ -15KW Brass melting Furnace | 3KG | 3KG | 3KG , 5KG , 10KG |
SDRJ -25KW Brass melting Furnace | 5KG | 5KG | 20KG |
SDRJ -35KW Brass melting Furnace | 10KG | 10KG | 30KG |
SDRJ -45KW Brass melting Furnace | 18KG | 18KG | 50KG |
SDRJ -70KW Brass melting Furnace | 25KG | 25KG | 100KG |
SDRJ -90KW Brass melting Furnace | 40KG | 40KG | 120KG |
SDRJ -110KW Brass melting Furnace | 50KG | 50KG | 150KG |
SDRJ -160KW Brass melting Furnace | 100KG | 100KG | 250KG |
SDRJ -200KW Brass melting Furnace | 150KG | 200KG | 350KG |
SDRJ -300KW Brass melting Furnace | 200KG | 300KG | 500KG |
SDRJ -400KW Brass melting Furnace | 250KG | 400KG | 600KG |
6, how to use brass melting furnace brass?
Brass is easier to smelt and has a lower melting point.
Mainly because the zinc in the alloy deoxidizes the melt, the evaporation and boiling of zinc can get out of the hydrogen of the melt, so in the process of melting the brass, a complicated refining process is generally not required. Production practice shows that the principle of “ low temperature plus zinc ” and “block by piece plus zinc ” is adhered to when smelting brass, which can reduce the zinc melt loss while ensuring safe production.
Seven, brass and zinc melting furnace other than the increase in weight may also be added to increase what it?
A small amount of arsenic As can be added , the reference amount is 0.1~0.15% (mainly according to the chemical composition requirements of the grade), and a trace amount of borax can also be added at the same time, and the boron content is 0.01~0.04% of the weight of the alloy . Further control the melting temperature, typically brass melting temperature does not exceed 1100 ℃. The above is for reference.
8. What is the role of adding a phosphorus-copper alloy to a Brass melting Furnace ?
The role of smelting zinc brass in the addition of phosphor bronze alloy is to increase the fluidity of the copper alloy. According to the casting experience of Rongchang sliding bearing, the copper alloy has a good fluidity after the addition of phosphor bronze, so the pores and sand holes will be less when casting. If centrifugal casting is used, the copper alloy material is better, and can produce various grades of bronze, SAE660 , SAE64 , SAE793CUAL9FE4 , CUAL10FE3, CUZN24AL6, and CUSN12.
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