Copper forging furnace

Introduce： Copper rod forge commonly used in heating and forging blank or annealed,to provide a copper composition forge selection method,selection of the selected structure forge copper,copper forge power supply selecting method parameters copper forge method.

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Introduction

Consultation

Copper forging furnaces are often used for heating forging of round bars and sheets to improve metal thermoplasticity. The metal heating workpiece is placed in the induction coil of the alternating magnetic field. Since the induction directly acts on the workpiece itself to generate eddy current and heat, the copper rod heating device has short heating time, convenient temperature control, guaranteed heating quality, improved working conditions, and easy integration. produce. Therefore, it has more and more applications.
Summary of technical parameters of copper forging furnace

Summary of technical parameters of copper forging furnace with power less than 1000KW
Rated power(KW)	Rated frequency (HZ)	Transformer capacity (KVA)	Secondary voltage (V)	Number of commutating pulses	Sensor voltage(V)	Power consumption (KW.h/t)	Round roddiameter ( mm )
80	1000~8000	100	380v	6 Pulse	800	450	Φ 6-35
100	1000~8000	160	380v	6 Pulse	800	450	Φ 25-40
120	1000~8000	200	380v	6 Pulse	800	450	Φ 30-50
160	1000~8000	250	380v	6 Pulse	800	450	Φ 40-60
200	1000~8000	315	380v	6 Pulse	800	450	Φ 40-60
250	1000~8000	400	380v	6 Pulse	800	450	Φ 60-80
350	1000~8000	500	380v	6 Pulse	800	450	Φ 80-120
400	500~8000	500	380v	6 Pulse	800	450	Φ 80-120
500	500~8000	630	380v	6 Pulse	800	450	Φ 120-150
1000	500~1000	1250	660V-380V	12 　 Pulse	1200 / (800)	380	Φ 150-250
1500	500~1000	1600	φ660V-380V	12 　 Pulse	1200 / (800)	370	Φ 250-400
2000	500~1000	2200	φ660V-380V	12 　 Pulse	1200 / (800)	360	Φ 400-800

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Copper forging furnace PLC intelligent control system :

1, the user needs to provide a touch screen or a remote control console

2 , man-machine interface, easy to operate

3 , real-time adjustment of equipment operating parameters

4 , real-time control of the heating process, and has a recording function

5 , different international language switching

Main features of copper forging furnace :
1. It is used for heating various metal steel rods such as carbon steel and iron;
2 , medium frequency and super audio heating copper rods, more heated, more uniform and faster;
3 , copper forging furnace small size, easy to move, can be used with any forging and rolling equipment;
4, that the copper of copper forge heated to a desired temperature in a very short time, greatly reducing the oxidation of the metal, both time and material but also improves the quality of the forging;
5 , automatic feeding, automatic feeding, automatic production capacity;
6, copper forge energy saving, environmental protection, reduce manpower costs and benefits expenses;
7. It is convenient to replace the sensor to meet the different requirements of the overall heating or end heating of the copper rod.

The copper forging furnace uses intelligent induction heating power supply to control its characteristics:
● Parallel resonance design, phase shifting power adjustment, medium frequency annealing furnace mature and stable; more advantages in the high power range above 3000KW .
● DSP control, the speed captures the phase-locked start, meets frequent start and stop, and has a high success rate.
● Variable frequency variable load adaptation, frequency adaptation range 200-10000Hz, induction furnace replacement automatic matching, no manual adjustment is required.
● T2 copper copper row in the cabinet , sandblasted and passivated; low leakage and anti-oxidation, effectively reducing line loss.
● Full touch screen control, pure digital setting, complete process record and strict hierarchical authority. The main parameters can be restored to the factory settings with one key.
● Power single unit power 50-6000KW , frequency 200-10000Hz.
Special advantages of copper forging furnace :
1. The copper tube annealing furnace is easy to operate, flexible in feeding and unloading, and high in automation.
2 , medium frequency induction heating equipment heating speed, less oxide layer, good quality.
3. Precisely control the length, speed and temperature of the workpiece.
4. Uniform heating of the workpiece ; the temperature difference from the surface to the core is small ; the control precision is high.
5. Design and manufacture the inductor of the copper tube annealing furnace according to your specific requirements.
6. Full range of energy-saving optimization design : low energy consumption and high thermal efficiency.