Round bar heating system

Introduce：Round rod heating system is often used for heating forging or annealing of round bars and sheets, providing a selection method for round rod heating system, selection of body structure for round rod heating system, power supply selection method for round rod heating system, round rod The method of selecting the heating system parameters.

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20mm bar induction heating forging furnace

Introduction

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Round bar heating systems are commonly used for heated forging of round bars and sheets to improve metal thermoplasticity. The metal heating workpiece is placed in the induction coil of the alternating magnetic field. Since the induction directly acts on the workpiece itself to generate eddy current and heat, the round steel heating device has short heating time, convenient temperature control, guaranteed heating quality, improved working conditions, and easy integration. produce. Therefore, it has more and more applications.
Summary of technical parameters of round rod heating system

Technical data summary table 1000KW rod power within the heating system
Rated power(KW )	Rated frequency (HZ)	Transformer capacity (KVA)	Secondary voltage (V)	Number of commutating pulses	Sensor voltage(V)	Power consumption (KW.h/t)	Round roddiameter ( mm )
80	1000~8000	100	380v	6 Pulse	800	450	Φ 6-35
100	1000~8000	160	380v	6 Pulse	800	450	Φ 25-40
120	1000~8000	200	380v	6 Pulse	800	450	Φ 30-50
160	1000~8000	250	380v	6 Pulse	800	450	Φ 40-60
200	1000~8000	315	380v	6 Pulse	800	450	Φ 40-60
250	1000~8000	400	380v	6 Pulse	800	450	Φ 60-80
350	1000~8000	500	380v	6 Pulse	800	450	Φ 80-120
400	500~8000	500	380v	6 Pulse	800	450	Φ 80-120
500	500~8000	630	380v	6 Pulse	800	450	Φ 120-150
1000	500~1000	1250	660V-380V	12 　 Pulse	1200 / (800)	380	Φ 150-250
1500	500~1000	1600	Φ 660V-380V	12 　 Pulse	1200 / (800)	370	Φ 250-400
2000	500~1000	2200	Φ 660V-380V	12 　 Pulse	1200 / (800)	360	Φ 400-800

透热炉5.jpg

Round rod heating system PLC intelligent control system :

1, the user needs to provide a touch screen or a remote control console

2 , man-machine interface, easy to operate

3 , real-time adjustment of equipment operating parameters

4 , real-time control of the heating process, and has a recording function

5 , different international language switching
Main features of the round bar heating system :
1. It is used for heating various round steels such as carbon steel and iron;
2 , medium frequency and super audio heating round steel, more heated, more uniform and faster;
3 , round rod heating system small size, easy to move, can be used with any forging and rolling equipment;
4 , the round bar heating system makes the round steel heated to the required temperature in a very short time, greatly reducing the metal oxidation, saving material and improving the forging quality;
5 , automatic feeding, automatic feeding, automatic production capacity;
6. The advantages of round bar heating system for power saving, environmental protection, cost reduction and manpower expenditure;
7. It is convenient to replace the sensor to meet the different requirements of the overall heating or end heating of the round steel.

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