Square steel heating electric furnace

Introduce: Provides parameters selection method for square steel heating electric furnace, provides selection method and successful case of intelligent control of square steel heating electric furnace, and processes customized square steel heating electric furnace according to customer's manufacturing requirements.
  • Introduction
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Square steel heating electric furnace adopts induction heating technology, high production efficiency, full power output power supply, and can achieve a startup success rate of more than 99% under any side effects, and can be continuously produced for 24 hours. High degree of automation, metal heat treatment furnace can automatically adjust the heating and insulation power and time, simplifying manual operation. 
Square steel forged heating electric furnace is used for heating square steel, square billet and steel billet before forging.

Square steel forged heating electric furnace heating square steel parameters are as follows

Square steel size (mm)

Power kw

Heating temperature

6 × 6

10

1100 °C

10x10

30

1100 °C

40x40

60

1100 °C

60x60

120

1100 °C

100x100

200

1100 °C

150x150

300

1100 °C

200x200

500

1100 °C

300x300

600

1100 °C

500x500

1000

1100 °C

Square steel forged heating electric furnace schematic:

 image.png
The main components of the square steel forged heating furnace are sensors, furnace bodies, power supplies, capacitors and control systems. Under the action of the alternating electromagnetic field in the induction heating furnace, eddy current is generated inside the workpiece to achieve the heating effect.Because Fanggang Forging Heating Furnace is a non-standard customized product, it can customize the production of square steel forged heating electric furnace according to the individual requirements of users , and can choose the configuration scheme with high degree of automation: automatic feeding machine, discharging machine, discharging point Selector, closed cooling water circulation system, etc. 
The main components of the square steel forged heating furnace are sensors, furnace bodies, power supplies, capacitors and control systems. Under the action of the alternating electromagnetic field in the induction heating furnace, eddy current is generated inside the workpiece to achieve the heating effect.Because steel forging heating equipment belongs to non-standard customized products, can customize the production of square steel forging heating electric furnace according to the individual requirements of users , and can choose the configuration scheme with high degree of automation: automatic feeding machine, discharging Machine, discharge sorter, closed cooling water circulation system, etc.

Square steel heating electric furnace PLC intelligent control system :

Provide touch screen or remote console control according to user needs

Man-machine interface, easy to operate

Real-time adjustment of operating parameters of the device

Real-time control of the heating process with recording function

Different international language switching

Square steel Forging Heating Furnace Advantages 
1. The whole machine has high efficiency , the whole machine efficiency can reach more than 85% , the working frequency is high , and the current high is up to 1000 kHz , which realizes long-term continuous production and provides user production efficiency; 
2, high reliability, with a unique circuit design, using the power module unit constituting the system, damage to the individual power modules can not affect the steel heating furnace forging work, so that reliable operation of the device achieved a substantial improvement; 
3 , energy saving : Compared with the high-frequency induction heating equipment of the same power level , the power saving is more than 50% , and the water saving is more than 70% . The output power is convenient to adjust , the reaction speed is fast , the control is accurate , and the heating condition can be arbitrarily selected; 
4 , due to the full use of semiconductor devices , heating forging equipment has a long life; 
5, low failure rate, low operating voltage (380V), high safety, ease of use, inspection and maintenance. Simple structure, spare simple, small size, light weight. 
Square steel heating electric furnace outstanding advantages: 
1. The square steel heating electric furnace body adopts double insulation treatment, the service life and reliability are improved, the thin furnace lining design, the electric energy conversion efficiency is extremely high, and the purpose of energy saving and consumption reduction is achieved; 
2. IF voltage double voltage output, output slot width copper bus small gap design, reduce line power loss, power saving up to 10% - 15% ; 
3. Using high-quality materials and computer design to achieve high-performance work with high matching, power saving, saving money for the enterprise; 
4. The core of the intermediate frequency power supply control is computer controlled. The blank is monitored in the induction heating furnace. The valuable information, including the optimized setting parameters, are stored for recall. 


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