square steel medium frequency forging furnace

Introduce： Provides the selection method of square steel forging heating furnace parameters, provides the selection method and successful case of intelligent control of square steel medium frequency forging heating furnace, and processes customized square steel forging heating furnace according to customer's manufacturing requirements.

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Square steel medium frequency forging heating furnace is used for heating square steel, square billet and steel billet before forging.

Fanggang medium frequency forging heating furnace heating square steel parameters are as follows

Medium-frequency-steel-billet-induction-heating-furnace (1).jpg

Square steel size (mm)	Power kw	Heating temperature
6 × 6	10	1100 °C
10x10	30	1100 °C
40x40	60	1100 °C
60x60	120	1100 °C
100x100	200	1100 °C
150x150	300	1100 °C
200x200	500	1100 °C
300x300	600	1100 °C
500x500	1000	1100 °C

Square steel medium frequency forging heating furnace schematic:

The main components of the square steel medium frequency forging furnace are inductors, furnace bodies, power supplies, capacitors and control systems. Under the action of the alternating electromagnetic field in the induction heating furnace, eddy current is generated inside the workpiece to achieve the heating effect. Because Fanggang medium frequency forging heating furnace is a non-standard customized product, it can customize the production of square steel forging heating furnace according to the individual requirements of users , and can choose the configuration scheme with high degree of automation: automatic feeding machine, discharging machine, out Material sorter, closed cooling water circulation system, etc.
The main components of the square steel medium frequency forging furnace are inductors, furnace bodies, power supplies, capacitors and control systems. Under the action of the alternating electromagnetic field in the induction heating furnace, eddy current is generated inside the workpiece to achieve the heating effect. Because Yuantuo electromechanical steel forging heating equipment belongs to non-standard customized products, Yuantuo Electromechanical can customize the production of square steel forging heating furnace according to the individual requirements of users , and can choose the configuration scheme with high degree of automation: automatic feeding machine, out Feeder, discharge sorter, closed cooling water circulation system, etc.

Fanggang medium frequency forging heating furnace PLC intelligent control system :

Provide touch screen or remote console control according to user needs

Man-machine interface, easy to operate

Real-time adjustment of operating parameters of the device

Real-time control of the heating process with recording function

Different international language switching

Fanggang medium frequency forging heating furnace advantages
1. The whole machine has high efficiency , the whole machine efficiency can reach more than 85% , the working frequency is high , and the current high is up to 1000 kHz , which realizes long-term continuous production and provides user production efficiency;
2, high reliability, with a unique circuit design, using the power module unit constituting the system, damage to the individual power modules can not affect the steel furnace IF forging work, so that reliable operation of the device achieved a substantial improvement;
3 , energy saving : Compared with the high-frequency induction heating equipment of the same power level , the power saving is more than 50% , and the water saving is more than 70% . The output power is convenient to adjust , the reaction speed is fast , the control is accurate , and the heating condition can be arbitrarily selected;
4 , due to the full use of semiconductor devices , heating forging equipment has a long life;
5, low failure rate, low operating voltage (380V), high safety, ease of use, inspection and maintenance. Simple structure, spare simple, small size, light weight.
Fanggang medium frequency forging heating furnace outstanding advantages:
1. The square medium forging heating furnace body of Fanggang adopts double insulation treatment, the service life and reliability are improved, the thin furnace lining design, the electric energy conversion efficiency is extremely high, and the purpose of energy saving and consumption reduction is achieved;
2. IF voltage double voltage output, output slot width copper bus small gap design, reduce line power loss, power saving up to 10% - 15% ;
3. Using high-quality materials and computer design to achieve high-performance work with high matching, power saving, saving money for the enterprise;
4. The core of the intermediate frequency power supply control is computer controlled. The blank is monitored in the induction heating furnace. The valuable information, including the optimized setting parameters, are stored for recall.

Fanggang electric heating forging furnace working principle:
The square steel medium frequency forging heating furnace is automatically operated, has a temperature measuring device, measures the temperature of the square steel during the heating process, and controls the production tempo with a time relay. When starting to feed, firstly, the temperature measuring head rotates by an angle, and the feeding pusher moves to push a square steel into the inductor. The heated square steel is pushed out of the inductor and falls onto the roller table. Transfer to the end of the roller table, the top material mechanism is raised to turn the square steel onto the discharge chute, and the square steel is rolled onto the extruder for extrusion. At the same time of conveying, the feeder of the feed is returned, and a square steel is rolled in the feed chute for the next feeding.
The outstanding advantages of square steel medium frequency forging heating furnace :
1, the steel forging furnace IF furnace using double insulated, improve the service life and reliability of 3 times, a thin lining design, to reduce magnetic flux leakage space, high power conversion efficiency, energy saving purposes
2 , medium frequency voltage double voltage output, output slot width copper row small gap design, reduce line power loss, power saving up to 10% - 15%
3 , our design of coils, the collection of thousands of sensors design experience and advanced technology, using high-quality materials and computer design, is a reliable match to achieve high efficiency, power saving, 380KWH per ton of forgings .
4 , computer control, the billet is monitored throughout the furnace, valuable information, including optimized setting parameters, are stored for recall.

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