Steel rod quenching and tempering production line

Introduce：Steel rod quenching and tempering production line is suitable for steel rod, round steel, round rod heating quenching and tempering, providing steel rod quenching and tempering production line composition selection method, steel rod quenching and tempering production line furnace body structure selection, Steel rod quenching and tempering production line power selection method, steel rod quenching and tempering production line parameters selection method.

Consultation

Related Products

Related Pictures

Introduction

Consultation

Equipment Name: Steel rod quenching and tempering production line
Workpiece material: carbon steel alloy steel
Workpiece size: diameter 15mm or more
Power range: 1 6 0 - 1 000KW
Closed-loop temperature control: US Leitai two-color thermometer to control temperature
Control system: PLC human-machine interface automatic intelligent control

Description of the quenching and tempering process and working process of round steel, bar and steel bar :

1, Heat treatment process: steel pipe is placed on the loading platform by the crane to carry out the baling → feeding machine feeding → variable frequency feeding roller road to transport the steel pipe forward → quenching medium frequency induction heating sensor (low temperature) furnace, (high temperature) furnace heating to 950 °C infrared temperature measurement and feedback composition closed-loop control adjustment medium frequency induction heating furnace power → spray quenching → lift the pipe through the turning machine and put it on the residual water draining device in the pipe → lift the pipe back through the turning machine On the hot roller road → (low temperature) tempering induction heating furnace → (high temperature) tempering medium frequency induction heating sensor (heating) heating to 450 ~ 760 ° C infrared temperature measurement and feedback composition closed loop control adjustment medium frequency induction heating furnace power → turning machine → Chain bi-directional cooling bed → turning machine → discharging .

2, Steel rod quenching and tempering production line technical parameter selection summary

size	Control System	Supporting power supply
Φ 10- Φ 28mm	PLC intelligent control	KGPS350KW + KGPS160KW
Φ 42- Φ 48mm	PLC intelligent control	KGPS250KW + KGPS160KW
Φ 30- Φ 60mm	PLC intelligent control	KGPS250KW + KGPS160KW
Φ 30- Φ 60mm	PLC intelligent control	KGPS250KW + KGPS160KW
Φ 35- Φ 60mm	PLC intelligent control	KGPS300KW + KGPS160KW
Φ 30- Φ 110mm	PLC intelligent control	KGPS400KW + KGPS160KW
Φ 80- Φ 110mm	PLC intelligent control	KGPS600KW + KGPS160KW
Customized production according to the actual needs of customers

What is the steel rod quenching and tempering production line?

Bar quenching and tempering line is composed of feeding mechanism, conveying roller, quenching induction heating system, spraying system, tempering induction heating system, discharging mechanism, induction heating power supply, PLC main control console, and other devices. Can be selected according to the actual situation.

Which industry is the steel rod quenching and tempering production line used in?

Bar steel bar heat treatment quenching and tempering production line applications: blade quenching and tempering lines for the construction machinery industry, auto parts quenching and tempering lines for the automotive industry, oil drill pipe quenching and tempering for the petroleum industry Production line, steel bar steel plate quenching and tempering production line for mining machinery, rail quenching and tempering production line for railway industry, wind power bolt quenching and tempering production line for wind power industry.

Performance characteristics of steel rod quenching and tempering production line :

1. The quenching and tempering production line has simple structure and reliable performance, which can meet different heat treatment processing requirements, and the equipment is easy to operate and convenient to maintain;

2. The processed products are beautiful in appearance and strong in production capacity. Adopting the principle of electromagnetic induction heating , the processed product has excellent quality, uniform heating and small temperature difference of the core surface;

3, quenching and tempering production line production line control system advanced, precise control, automatic control system provides manual control, feed control, constant power control and other modes of operation to choose from. The automatic monitoring system can know the running status of the equipment in real time, which is beneficial to the performance of the equipment;

4, structural optimization design, long service life, quenching and tempering production line induction coil heating workpiece non-contact, no friction, high reliability, extending the service life of the equipment;

5, quenching and tempering production line equipment operating costs are low, split structure design, reduce equipment occupation of the workshop space, equipment components and reasonable layout of maintenance and maintenance is simple and convenient, lower operating costs.

What is the general configuration of steel rod quenching and tempering production lines ?

The user needs are different and the configuration is different. The basic configuration includes: induction heating system, storage rack (loading rack and discharge rack), induction heating power supply (IGBT induction heating power supply or KGPS induction heating power supply), PLC console, etc. Other options: infrared thermometer, power transformer, cooling tower, etc. These can be used by professional manufacturers of steel rod quenching and tempering production lines to provide you with detailed design solutions.

Understand Wikipedia： Induction hardening

Recommended Reading： Induction hardening machine

PREV：Single hydraulic prop quenching tempering

NEXT：steel pipe quenching and tempering production line

[ BACK ]

ALL GATEGORIES

Steel rod quenching and tempering production line