High frequency quenching equipment

Introduce:The high-frequency quenching equipment is suitable for induction quenching of shafts, gears, guides, discs, pins, etc. , providing high-frequency quenching equipment selection method , high-frequency quenching equipment structure selection, high-frequency quenching Equipment power supply selection method, selection method of high frequency quenching equipment parameters.
  • Introduction
  • Consultation

I. Overview, Model: SD -CHJ

Power: 15-160KW

Shaft type: φ 10-300mm L: 50-1500mm

Gear type: φ 20-300mm H: 10-600mm

Second, the application range of high-frequency quenching equipment : suitable for quenching and tempering of various workpieces, such as induction quenching of shafts, gears, discs and other parts.

Third, select a configuration of an induction hardening apparatus described

1.   It is suitable for quenching and tempering of various workpieces, such as induction quenching of shafts, gears, guide rails, discs, pins, and other parts;

2.     It has the functions of continuous quenching, quenching, continuous quenching, segmentation and quenching at the same time;

3.     The CNC system or PLC and variable frequency speed control system are used to realize workpiece positioning and scanning, and the PLC and the induction power supply are connected to realize fully automated production.

4.   Vertical (shaft parts quenching) + horizontal (ring ring parts quenching)

Fourth, the main technical parameters selection method of high-frequency quenching equipment

 

power                   

10KW-300KW (with multiple specifications of induction power supply for induction hardening)

Quenching method

Continuous quenching, simultaneous quenching, segmental continuous quenching, segmentation and simultaneous quenching

Quenching length

2500mm

Quenching diameter   

1200mm

Quenching weight    

500kg

X- axis travel             

200mm

Y- axis travel             

300mm

Z- axis travel

1500mm

Five, high frequency quenching equipment performance characteristics

1 ,   CNC system, can prepare and store a variety of quenching process procedures according to different workpiece requirements;

2 ,   With energy saving, environmental protection, intelligent, automatic, less oxidation, less deformation and so on;

3 ,   The control precision and the degree of automation are high, the consistency of the workpiece quality after heat treatment is good, and the quench hardened layer is consistent;

4, no manual adjustment during quenching, quenching equipment automatically, high heating efficiency, low labor intensity;

5 ,   It has the functions of continuous quenching, simultaneous quenching, segmental continuous quenching, and simultaneous quenching;

6, using the workpiece moves, can realize continuous scan quenching parts quenching, quenching scan segment, the segment through the entire work hardening;

7 ,   Stepless adjustable: quenching speed, working speed;

Sixth, high frequency quenching equipment process / equipment display

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Vertical quenching equipment induction heater

Vertical quenching equipment is being quenched

Comparison before and after quenching of gears

 

 

 


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