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pump tube quenching equipmentFirst, the machine tool guide quenching equipment selection method:
1. The power transformer, inductor and water cooling system are designed and manufactured in a unified system.
2. The machine tool guide quenching complete equipment has longitudinal (moving along the axial direction of the bed), perpendicular to the advance and retreat movement of the machine tool, and ascending and descending movement.
3. Optional dual-frequency 10-15KHZ , 15-25KHZ dual-frequency power supply. To adapt to different bed surfaces.
Second, the main components of the machine tool guide quenching equipment:
1. Super audio induction heating power supply
2. Water cooling unit
3. Sensor
4. Three-dimensional motion mechanism
5. Operation box
Third, the performance characteristics of the machine tool guide quenching equipment:
1. The high-frequency quenching layer is too shallow, the intermediate frequency quenching layer is too deep and easy to deform, and the machine tool guide quenching equipment is suitable for rail quenching. And the quenching layer is moderate, the speed is fast, and the double rails are quenched at one time.
2 , machine tool guide quenching complete sets of equipment, its control cabinet and transformer cabinet integrated, easy to install, flexible movement.
3 , comes with a cooling system, which solves the problem of long time, inconvenience and freezing in the winter.
4 , the sensor structure is simple and convenient, the gap is easy to adjust, the guide wheel is positioned to avoid sparking.
5 , machine tool guide quenching equipment is especially suitable for larger and heavier rails and bed surfaces, such as gantry milling, gantry planing, large lathes, etc., as well as quenching of machine tool accessories such as various machine bed surfaces.
6 , with three-dimensional movement, solves the hidden troubles of customers' work-work, inconvenience, long time and so on.
Fourth, what are the methods for quenching machine guide rails?
The machine tool rail is quenched, the rail is heated to a suitable temperature for a period of time, and then immersed in a quenching medium for rapid cooling of the metal heat treatment process. Commonly used quenching media are salt water, water, mineral oil, air, etc., and more water. Quenching can improve the hardness and wear resistance of metal workpieces, so it is widely used in various tools, molds, measuring tools and parts that require surface wear resistance (such as gears, rolls, carburized parts, etc.). Through quenching and tempering at different temperatures, the strength, toughness and fatigue strength of the metal can be greatly improved to meet different application requirements. The quenching of the machine tool guide rail greatly improves the service life of the machine tool guide rail, the wear resistance and the damage resistance hardness, thereby improving the production efficiency of the machine tool to a certain extent.
Fifth, how to automate the machine guide rail quenching?
A new type of guide rail quenching machine tool for machine tool surface heat treatment. This machine tool combines the material of machine tool guide rail and heat treatment requirements, and takes the customer's requirements as its own responsibility. Combined with high-frequency surface quenching technology, it overcomes the layering problem of rail quenching and integrates into mechanization and automation. In combination, the module programming is used to control the quenching quality of the machine tool guide rail, and the working principle technology that can realize the whole operation action without the operation is realized .
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